
What makes Bedsure® GentleSoft™ products gentle and soft?
What makes GentleSoft™ products gentle and soft is our complicated feat of engineering. With over 32 unique stages of advanced weaving techniques, we are able to find the sweet spot of the just-right softness - the essence of GentleSoft™. Here are some of the highlighted steps of what makes GentleSoft™ unique. Fiber Preparation Natural Fiber Cotton: We source our cotton from top-grade farms, mandating sustainable and ethical practices for premium quality, softness, and integrity. Linen: We partner with certified linen suppliers, ensuring no harmful chemicals for a safe, durable, high-quality fiber. Synthetic Fiber Polyester: We use top-tier polymer sources and precise melt-spinning for polyester, ensuring consistent strength and versatility. Spinning Opening: We use advanced mechanical systems to separate fiber clusters, creating a uniform base for stronger, smoother yarns. Carding: We align fibers with state-of-the-art equipment, removing impurities for cleaner, finer threads. Drawing: We adjust our fiber blend ratio with precision, ensuring a consistent output for even, strong yarns. Roving & Spinning: We draft and twist fibers systematically, producing refined, robust yarns with enhanced weaveability. Weaving & Fabric Formation Warp Preparation Warping: We align yarns with meticulous precision, make final adjustments for a solid foundation for superior fabric integrity. Coating: We apply multiple protective coatings to yarns, boosting resilience for reduced breakage during weaving. Loom Weaving: We use cutting-edge looms to craft patterned fabrics with precision to the exact fiber count in each thread, ensuring a flawless finish. Fabric Inspection: Our first of many rounds of inspection, where we assess the fabric for any flaws and imperfections, eliminating flaws for excellence. Dyeing and Finishing Pre-Treatment Desizing: We remove sizing agents and other addictives to prepare materials for superior dye absorption and vibrantly colorful results. Scouring: We extract impurities with advanced cleaning, ensuring a pristine base for lasting finishes. Bleaching: We apply controlled peroxide treatments to brighten fibers for a uniform and professional finish. Dyeing Process: We utilize sophisticated immersion, padding, or digital coloring methods, depending on the fabric, for a lasting, vibrant color with exceptional accuracy. Finishing Anti-Shrinkage: We prewash and dry the products with high heat to stabilize dimensions with a pre-shrinking process. Flame Retardancy: We apply a protective char layer on the fabric to reduce flammability while preserving quality. Water, Oil, and Stain Resistance: We incorporate additional coatings to resist water, oil, and stains, making the products easier to clean and last longer. Finalizing Cutting: We employ precision cutting techniques to optimize material use and reduce carbon footprint. Sewing: We apply additional layers of sewing where applicable to enhance the durability and consistency of the product. Packaging: We package our products in biodegradable Kraft paper boxes to adhere to our social responsibilities.