What makes GentleSoft™ products gentle and soft is our complicated feat of engineering. With over 32 unique stages of advanced weaving techniques, we are able to find the sweet spot of the just-right softness - the essence of GentleSoft™.
Here are some of the highlighted steps of what makes GentleSoft™ unique.
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Fiber Preparation
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Natural Fiber
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Synthetic Fiber
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Polyester: We use top-tier polymer sources and precise melt-spinning for polyester, ensuring consistent strength and versatility.
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Spinning
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Opening: We use advanced mechanical systems to separate fiber clusters, creating a uniform base for stronger, smoother yarns.
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Carding: We align fibers with state-of-the-art equipment, removing impurities for cleaner, finer threads.
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Drawing: We adjust our fiber blend ratio with precision, ensuring a consistent output for even, strong yarns.
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Roving & Spinning: We draft and twist fibers systematically, producing refined, robust yarns with enhanced weaveability.
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Weaving & Fabric Formation
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Warp Preparation
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Warping: We align yarns with meticulous precision, make final adjustments for a solid foundation for superior fabric integrity.
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Coating: We apply multiple protective coatings to yarns, boosting resilience for reduced breakage during weaving.
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Loom Weaving: We use cutting-edge looms to craft patterned fabrics with precision to the exact fiber count in each thread, ensuring a flawless finish.
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Fabric Inspection: Our first of many rounds of inspection, where we assess the fabric for any flaws and imperfections, eliminating flaws for excellence.
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Dyeing and Finishing
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Pre-Treatment
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Desizing: We remove sizing agents and other addictives to prepare materials for superior dye absorption and vibrantly colorful results.
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Scouring: We extract impurities with advanced cleaning, ensuring a pristine base for lasting finishes.
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Bleaching: We apply controlled peroxide treatments to brighten fibers for a uniform and professional finish.
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Dyeing Process: We utilize sophisticated immersion, padding, or digital coloring methods, depending on the fabric, for a lasting, vibrant color with exceptional accuracy.
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Finishing
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Anti-Shrinkage: We prewash and dry the products with high heat to stabilize dimensions with a pre-shrinking process.
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Flame Retardancy: We apply a protective char layer on the fabric to reduce flammability while preserving quality.
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Water, Oil, and Stain Resistance: We incorporate additional coatings to resist water, oil, and stains, making the products easier to clean and last longer.
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Finalizing
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Cutting: We employ precision cutting techniques to optimize material use and reduce carbon footprint.
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Sewing: We apply additional layers of sewing where applicable to enhance the durability and consistency of the product.
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Packaging: We package our products in biodegradable Kraft paper boxes to adhere to our social responsibilities.
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